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Plastic armour (also known as plastic protection) was a type of vehicle armour originally developed for merchant ships by Edward Terrell of the British Admiralty in 1940. It consisted of small, evenly sized aggregate in a matrix of bitumen. It was typically applied as a casting ''in situ'' to existing ship structures in a layer about two inches thick or formed in equally thick sections on a half inch thick steelplate for mounting as gun shields and the like. Plastic armour replaced the use of concrete slabs which, although expected to provide protection, were prone to cracking and breaking up when struck by armour piercing bullets. The armour was highly effective at stopping armour piercing bullets, because the very hard particles would deflect bullets, which would then lodge between the plastic armour and the steel backing plate. Plastic armour could be applied by pouring it into a cavity formed by the steel backing plate and a temporary wooden form. Production of the armour was by road construction firms in a similar way to road coverings, the organization of the armouring being carried out by naval officers in key ports. == Development == In August 1939, the British Admiralty had considered the possibility that merchant ships might be attacked by aircraft with machine guns and cannon. No armour plate could be spared to protect the ship’s bridges and gun positions so the Admiralty recommended that ship owners fit concrete paving stones in layers up to six inches thick to protect the vulnerable crew. The Admiralty had done no testing with armour piercing bullets and when the fighting started in earnest, it became evident that concrete armour was almost useless against German machine-gun fire and as the fighting in the English Channel intensified in August 1940, casualties rose and the prospect of a collapse in morale threatened.〔Terrell, 1958, pp. 59–61.〕 Edward Terrell was a successful barrister and magistrate〔Unattributed. Mr Edward Terrell - Obituary. The Times 22 November 1979 p. 16G.〕 with a flair for invention; by 1940 he had registered a number of patents relating to pens, ink bottles and peeling knives.〔Terrell, Edward. US Patents 2215942, 1724980, for example.〕 When war came, he volunteered for the Royal Navy Volunteer Reserve and when he was accepted he was commissioned as a Lieutenant in the Special Branch of the Volunteer Reserve, the highest possible rank permitted by fleet orders under the circumstances.〔Terrell, 1958, p. 21〕 Terrell was brought into the Admiralty to run an information gathering section, focusing on how small ships were attacked by aircraft. Terrell collected reports and gathered a library of film showing attacks on ships. When visiting damaged ships, he found bridges and chartrooms riddled with bullet holes and sections of concrete in shattered pieces. Sometimes there were splashes of reddish-brown, mute witness to men who had died at their posts. Such grim scenes made a deep impression on Terrell.〔Terrell, 1958, p. 33〕 In August 1940, one of Terrell's staff, Lieutenant-Commander Lane, brought to his attention a report by a shipwright, Lieutenant Hindmarsh. The report had been written in July, about events the previous month during the Dunkirk evacuation. A paddle steamer had been hit by shells and bullets but there were remarkably few casualties. A marginal note read: Terrell found that the worn-out ship had been heavily caulked with Insulphate, a slightly elastic compound of asphalt filled with small bits of cork. Insulphate was a popular solution to the problem of coping with the flexing of a ship that was old or that was now being used in waters rougher than those for which she was originally designed. Lane suggested that the mastic might have protective properties. Terrell agreed and immediately made an appointment to see the manufacturers, Durastic Bituminous Products Ltd.〔 By 17 August 1940, he had samples for testing.〔Terrell, 1958, p45-56.〕 Just two days after receiving his first samples, Terrell was testing at a rifle range at the Road Research Station, Harmondsworth.〔 The results were disappointing; bullets went straight through the soft material and through a mild steel backing plate. There was an air of despondency and some of the scientists witnessing the tests left. Dr William Henry Glanville, head of the station, stayed, and the men performed a few more test shots. In the resulting discussions, Terrell suggested replacing the cork with rock to deflect the hard core of an armour piercing bullet so that it hit the backing plate at an angle, dispersing its energy so that it would not penetrate. Terrell cast his mind back to an old legal case that he had conducted for the Amalgamated Road Stone Corporation. While studying background technicalities, he had visited Penlee Quarry at Newlyn in Cornwall; there he was told that Penlee granite was the hardest available. Terrell, who owned shares in the company, would go on to insist that Penlee granite be used for plastic armour, whatever its material qualities.〔National Archive. T 166/21 Awards to inventors - Terrell and others. Second day p. 19〕 Terrell had new targets made to his specifications by Durastic Bitumious Products. The new targets, with a variety of sizes of granite chips and proportions of mastic and limestone, were delivered on 20 August. Testing was performed two days later and supplies of granite started to arrive at the Road Research Station for more trials. Terrell’s choice of the Road Research Station for a firing range was convenient, as they had all the necessary experience with dealing with stone and bitumen – yet in his memoirs, Terrell insists that the original choice was simply good fortune. Terrell coined the term "plastic armour" for his invention, partly because it was plastic in the sense of being malleable and ductile while hot but also because he thought that the term might be confusing to German intelligence, who might assume that the product was made with the synthetic wood plastics then available.〔Terrell, 1958, p. 57〕 On 27 August, Terrell, Glanville and a Dr Lee drafted a report detailing their efforts and giving a recipe for plastic armour – the entire development cycle had taken just ten days.〔Terrell, 1958, p. 59〕 The recipe required 55% granite, 38% limestone and 7% bitumen; it was important that the stone was carefully graded and free from grit. The backing plate was vital; it would usually be a thick mild steel. Since this was what vital parts of a ship's superstructure were made from, it was possible to cast plastic armour in situ between existing plates and temporary wooden shuttering, usually to a thickness of . Where this was not possible, armoured plates could be factory made. Wooden backing could also be used when non-magnetic protection was needed near the ship's compass.〔Terrell, 1958, p78.〕〔Pawle, 1956, p52.〕 The war had brought road building to a virtual halt, so there were plenty of suitably qualified workers and machines available for the task of armouring Britain’s ships. Plastic armour was precisely what the Navy needed but at first it met with resistance from some senior officers. Terrell soon received enthusiastic support from the Admiralty's Trade Division, which was responsible for protecting convoys and their ships. To proceed in an orderly manner, the Trade Division needed the approval of the Admiralty's Department of Naval Construction (DNC). Terrell and the chief of the Directorate of Miscellaneous Weapons Development (DMWD), Commander Charles Goodeve, met with representatives of DNC, who rejected plastic armour out of hand. DMWD performed a series of independent tests at the Royal Navy shore establishment HMS ''Excellent'', resulting in a glowing report: The report was forwarded to the DNC, only to be curtly rejected again; the affair was in danger of descending into a farce.〔Lorber, 2003, p. 126〕 Armour was a potent word in the Royal Navy; it conjured visions of the battleships and cruisers that embodied senior service pride and national prowess. Armour was not the sort of thing that lieutenants of the RNVR and their road building friends should be getting involved in.〔Terrell, 1958, p. 91〕 Yielding slightly, the DNC said that it would remove its objections provided the word "armour" was removed from the name of the product. The Trade Division insisted that the term "armour" was important because of issues of morale and that at this stage higher authorities decided that the DNC would be bypassed and production would start without their formal approval.〔Lorber, 2003, p. 127〕 The process and specification was patented secretly under an agreement that the British Crown had full use of the invention. Glanville insisted "in good faith" on his name appearing in the patent; Terrell acquiesced in order that the armour could be put into use without delay. The officers and men of the Merchant Navy, were soon won over to the virtues of the new invention. Fortunately, plastic armour was available in almost unlimited quantities and cost only per ton – compared with heat-treated armoured plate at about £150 per ton and in very short supply (though weight-for-weight somewhat more effective than plastic armour).〔Terrell, 1958, p. 100〕 Plastic armour went into full production in October; facilities were soon in place in every major port involving every major road-building contractor in the country. Word spread abroad to Britain's allies. By the end of the war, plastic armour had been fitted to some 10,000 ships. Plastic armour was even used on the fighting ships of the Royal Navy, although in these cases the Department of Naval Construction insisted on referring to it as "plastic protection".〔Terrell, 1958, p. 95〕 Development and testing continued. Eventually, the bitumen of the original formulation was replaced by less expensive pitch and the Penlee granite was replaced by flint gravel. Elsewhere in the world, people used whatever stone was available.〔National Archive. T 166/21 Awards to inventors - Terrell and others. Second day. p. 38〕 Terrell invented the Scorpion, a plastic armoured vehicle apparently similar to the Armadillo armoured fighting vehicle.〔Terrell, 1958, pp. 129–135.〕 Also, a semi-portable pillbox or strong point made of prefabricated panels of plastic armour was made for the Home Guard and was considered as a means of covering the retreat of the commandos at the end of the raid on Dieppe.〔Terrell, 1958, p.166〕 Recognised for his ingenuity, energy and tact, Terrell was appointed to the staff of the First Sea Lord and promoted with exceptional rapidity to the temporary rank of commander.〔National Archive. ADM 1/13712. RN Officers – Double step in acting rank – Terrell.〕 After the war, Terrell and Glanville received a patent for plastic armour, after the invention was disputed by the manufacturers of Insulphate and applied to the Royal Commission on Awards to Inventors for their work on plastic armour.〔Terrell, Edward; Glanville, William Henry. Improvements in Armour. British Patent 578951.〕 The court hearing lasted for a full week, with the Crown protesting that plastic armour had been developed in the normal course of the men’s work. If this had been the case, it would have reduced the size of the award. The court found in favour of Terrell as sole inventor, granting an award of £9,500 in recognition of the usefulness of the invention and the initiative with which it was developed. Terrell in turn passed some of the award on to Glanville.〔Terrell (1958) ''Admiralty Brief'' pp. 232–233〕〔National Archive. T 166/21 Awards to inventors - Terrell and others.〕 (A considerable sum: £9,500 in 1946 is equivalent to £ today.) 抄文引用元・出典: フリー百科事典『 ウィキペディア（Wikipedia）』 ■ウィキペディアで「Plastic armour」の詳細全文を読む スポンサード リンク
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